wheat hopper bottom silo
A wheat hopper-bottom silo is a storage silo specifically designed for the storage of wheat, with a hopper-shaped bottom that facilitates the flow and discharge of the grain.
wheat hopper bottom silo Introduction
A wheat hopper-bottom silo is a storage silo specifically designed for the storage of wheat, with a hopper-shaped bottom that facilitates the flow and discharge of the grain. This type of silo is suitable for the agricultural sector, grain processing, and food manufacturing industries to meet the storage needs for large quantities of wheat. A wheat hopper-bottom silo is an essential facility to ensure that wheat is properly preserved after harvest until it is processed or sold.
Characteristics of wheat hopper bottom silo
Specialization
It is specifically designed for storing wheat, taking into account the physical properties and storage requirements of the grain.
Hopper Bottom
The conical bottom design reduces the accumulation and stagnation of wheat during storage.
Capacity
Available in various sizes to accommodate different storage requirements.
Structural Stability
Features a robust structure to support the weight of the wheat and maintain stability.
Loading and Unloading System
Equipped with an efficient conveying system for easy loading and unloading of wheat.
Sealing
Good sealing performance to protect wheat from environmental factors such as moisture and pests.
Durability
Constructed from durable materials like carbon steel or stainless steel for long-term use.
Maintenance
Designed with maintenance in mind for easy regular inspections and servicing.
Automated Control
May be equipped with automated control systems to improve storage efficiency and reduce labor costs.
The structure of the wheat hopper bottom silo
Bin Body
Cylindrical Structure: Typically, a tall cylindrical building made of steel or concrete, providing high strength and durability.
Roof: Seals the top of the silo, preventing rain, dust, and other external factors from affecting the stored wheat.
Bottom Structure
Hopper Bottom: Designed in a funnel shape to allow smooth wheat flow by gravity and reduce material blockages.
Discharge Outlet: Located at the bottom of the hopper, connected to conveying systems to ensure controlled wheat discharge and transport.
Support Structure
Supports or Foundation: Provides stability for the silo, typically made of reinforced concrete or steel to ensure safety under full load conditions.
Wind and Seismic Reinforcements: Additional measures for areas prone to earthquakes or strong winds.
Conveying System
Feeding System: Includes equipment such as bucket elevators, belt conveyors, or screw conveyors to transport wheat to the top of the silo for loading.
Discharge System: Consists of equipment like belt conveyors or screw conveyors connected to the discharge outlet, facilitating wheat transport from the bottom of the silo to the desired location.
Ventilation and Dust Removal System
Ventilation Equipment: Ensures proper airflow within the silo to prevent wheat spoilage due to high humidity.
Dust Removal System: Minimizes dust emissions during wheat loading and unloading to protect the environment and operator health.
Monitoring and Control System
Sensors and Monitoring Devices: Continuously monitor parameters such as temperature, humidity, and wheat levels inside the silo to maintain optimal storage conditions.
Automated Control System: Enables remote control and automation, enhancing management efficiency and safety.
Maintenance and Inspection Facilities
Manholes and Inspection Doors: Provide access for personnel to conduct regular inspections and maintenance inside the silo.
Ladders and Platforms: Ensure safe access for operators to different parts of the silo.
Safety Features
Explosion-Proof Devices: Particularly important for storing potentially combustible materials, ensuring safety.
Emergency Discharge System: Enables rapid wheat discharge in emergencies to prevent accidents.
Advantages of wheat hopper bottom silo
Efficient Material Flow
Gravity Discharge: The hopper bottom design facilitates smooth wheat flow by gravity, reducing the risk of blockages and ensuring efficient discharge.
Space Utilization
Vertical Storage: By storing wheat vertically, these silos maximize the use of available space, making them suitable for areas with limited ground space.
High Storage Capacity
Large Volume Storage: They offer significant storage capacity, allowing for the storage of large quantities of wheat, which is essential for agricultural and commercial operations.
Optimized Handling
Controlled Discharge: Equipped with discharge outlets and conveying systems, these silos enable controlled wheat discharge and transport to desired locations, facilitating efficient handling.
Quality Preservation
Ventilation Systems: Proper airflow within the silo helps maintain wheat quality by preventing moisture buildup and reducing the risk of spoilage.
Dust Removal Systems: Minimize dust emissions during wheat loading and unloading, ensuring a clean and healthy storage environment.
Automation and Monitoring
Automated Control Systems: Remote monitoring and control systems allow for efficient management and operation of the silo, reducing manual labor and ensuring optimal conditions for wheat storage.
Safety Features
Safety Devices: Explosion-proof equipment and emergency discharge systems enhance safety during wheat storage and handling, minimizing the risk of accidents.
Cost-Effectiveness
Reduced Labor Costs: Automation and efficient design reduce the need for manual labor, resulting in lower operating costs.
Long-Term Investment: These silos are a long-term investment, providing reliable storage solutions for wheat and other grains over extended periods.
Application scope of wheat hopper bottom silo
Coban Silo is widely used for grain storage such as wheat, corn, soybean, paddy, rice, soybean meal, barley, malt, sunflower seeds, rapeseed, peanuts, flour, and other powder materials, oat, special Silo, and seeds, etc. Steel silo products include 100 ton, 300 ton, 500 ton, 1000 ton, 2000 ton, 3000 ton, 5000 ton and 10000 ton steel silo as well as metal silo, spiral silo and galvanized silo.
wheat hopper bottom silo technical parameters
Scientifically speaking, the Silo capacity should be measured with volume (m3). Even in the same grain Silo, the storage tons will be different for different grains with different densities. The following table is calculated based on a Silo density of 0.75kg/m3, and surely HKB customizes Silo systems unique for you.
Most Popular Hopper Bottom Steel Silo Technical Specifications | ||||||||
Capacity | 50Ton | 100Ton | 150Ton | 200Ton | 300Ton | 500Ton | 1000Ton | 1500Ton |
Model | TCZK
03605 |
TCZK
04507 |
TCZK
05507 |
TCZK
06406 |
TCZK
07307 |
TCZK
07313 |
TCZK
11010 |
TCZK
12811 |
Diameter(m) | 3.667 | 4.584 | 5.500 | 6.417 | 7.334 | 7.334 | 11.000 | 12.834 |
Total Height(m) | 9.56 | 12.53 | 13.25 | 12.85 | 14.70 | 21.42 | 20.95 | 23.51 |
Volume(m³)
Density:0.75ton/m³ |
69 | 150 | 222 | 273 | 415 | 699 | 1346 | 2039 |
Most Popular Flat Bottom Steel Silo Technical Specifications | ||||||||
Capacity | 1000Ton | 1500Ton | 2000Ton | 2500Ton | 3000Ton | 5000Ton | 8000Ton | 10000Ton |
Model | TCK
10014 |
TCK
11915 |
TCK
13715 |
TCK
15514 |
TCK
15518 |
TCK
18321 |
TCK
24718 |
TCK
25621 |
Diameter(m) | 10.084 | 11.918 | 13.750 | 15.584 | 15.584 | 18.334 | 24.751 | 25.668 |
Total Height(m) | 18.69 | 20.34 | 20.87 | 20.30 | 24.78 | 28.60 | 26.99 | 30.60 |
Volume(m³)
Density: 0.75ton/m³ |
1335 | 2009 | 2701 | 2467 | 4145 | 6693 | 10879 | 13484 |
Most Popular Hopper Bottom Steel Silo Technical Specifications | ||||||||
Capacity | 50Ton | 100Ton | 150Ton | 200Ton | 300Ton | 500Ton | 1000Ton | 1500Ton |
Model | TCZK
03605 |
TCZK
04507 |
TCZK
05507 |
TCZK
06406 |
TCZK
07307 |
TCZK
07313 |
TCZK
11010 |
TCZK
12811 |
Diameter(m) | 3.667 | 4.584 | 5.500 | 6.417 | 7.334 | 7.334 | 11.000 | 12.834 |
Total Height(m) | 9.56 | 12.53 | 13.25 | 12.85 | 14.70 | 21.42 | 20.95 | 23.51 |
Volume(m³)
Density:0.75ton/m³ |
69 | 150 | 222 | 273 | 415 | 699 | 1346 | 2039 |
Most Popular Flat Bottom Steel Silo Technical Specifications | ||||||||
Capacity | 1000Ton | 1500Ton | 2000Ton | 2500Ton | 3000Ton | 5000Ton | 8000Ton | 10000Ton |
Model | TCK
10014 |
TCK
11915 |
TCK
13715 |
TCK
15514 |
TCK
15518 |
TCK
18321 |
TCK
24718 |
TCK
25621 |
Diameter(m) | 10.084 | 11.918 | 13.750 | 15.584 | 15.584 | 18.334 | 24.751 | 25.668 |
Total Height(m) | 18.69 | 20.34 | 20.87 | 20.30 | 24.78 | 28.60 | 26.99 | 30.60 |
Volume(m³)
Density: 0.75ton/m³ |
1335 | 2009 | 2701 | 2467 | 4145 | 6693 | 10879 | 13484 |