galvanized paddy silo
A galvanized paddy silo is a storage facility specifically designed for storing paddy, constructed from galvanized steel plates. The galvanization process involves coating the steel plates with a layer of zinc to protect them from corrosion and rust, which significantly enhances the durability and longevity of the silo.
galvanized paddy silo Introduction
Galvanized barley silo is a grain storage facility made of galvanized steel plates, mainly used for storing grains such as barley. This type of silo usually has a large capacity and can meet large-scale grain storage needs. The use of galvanized steel plates not only improves the durability and corrosion resistance of the silo, but also enables the silo to adapt to various harsh storage environments to ensure the quality and safety of the grain. The design of the galvanized barley silo takes into account the special needs of grain storage, such as temperature and humidity control to ensure that the grain does not mold or clump during storage. In addition, the construction and use of galvanized barley silos also take safety and convenience into consideration, and are equipped with necessary equipment and measures, such as temperature measurement, humidity measurement, ventilation and discharging systems to meet the storage requirements of different industries and different materials.
Functional characteristics of Galvanized paddy Silo
Storage Functionality
Galvanized barley silos can safely and effectively store barley and other grains, ensuring the grains remain dry, insect-free, and rodent-proof during storage, thereby reducing grain losses.
Mechanization and Automation
These silos can achieve a high level of mechanization and automation. They are equipped with facilities for loading, unloading, ventilation, drying, temperature measurement, and level measurement, which improve production efficiency and save labor costs.
Space Efficiency and Large Capacity
Compared to traditional warehouse-style storage, galvanized barley silos occupy less land but offer larger capacity. For the same footprint, their storage capacity is 10 to 20 times that of traditional warehouses.
Lightweight and Low Material Consumption
A galvanized barley silo with the same capacity weighs only one-sixth as much as a concrete silo. This saves materials and reduces costs, lowering foundation expenses.
Short Construction Period
Due to the use of standardized components, steel plate silos are easy and quick to assemble. All parts are connected with bolts, allowing for rapid installation and a short construction period, enabling quick commissioning.
Easy Modification and Relocation
Galvanized barley silos are easy to modify and relocate, making them particularly suitable for users renting premises. They offer quick installation and require low investment.
Excellent Insulation and Sealing
These silos are easy to insulate and seal. The airtight insulated steel plate silos have good airtightness, which is beneficial for fumigation and controlled atmosphere storage, and also provide excellent protection against insects and rodents.
Long Service Life
The service life of a galvanized barley silo is generally around 30 years. All parts are standard components, making them replaceable. If any parts are damaged or corroded during use, they can be easily replaced, extending the service life of the silo.
Structural composition of galvanized barley silo
Roof
The roof section is designed with a framework and equipped with a roof manhole, natural ventilation openings, axial fan openings, roof guardrails, and ladders. This ensures the stability and safety of the roof while meeting ventilation and inspection needs.
Silo Body
Cylinder: The cylinder consists of wall panels, columns, manholes, and ladders. Wall panels are typically made of hot-dip galvanized sheets to ensure corrosion resistance and airtightness. The columns, often made of Z-shaped steel, are used to reinforce the silo body.
Corrugated Panels: The silo wall panels are corrugated, with smooth inner walls free of steps or flanges, making it easy for stored grain to discharge from the silo.
Seals: High-quality sealing strips are installed at the connections between wall panels to ensure waterproof and airtight seals.
Conical Bottom: The bottom of the conical grain steel silo is designed in a conical shape and is supported by a steel frame structure, allowing stored products to be easily unloaded by gravity. The conical bottom includes ring beams, the cone bottom, and silo legs. These components are made of I-beam steel, with the top end of the silo legs welded with flat plates and inclined connecting plates to match the ring beam and the sloping surface of the conical bottom.
Inlets and Outlets
Although not explicitly described, steel silos typically include inlets and outlets for grain loading and unloading operations.
Ventilation System
The ventilation floor adopts a bridge hole design, effectively preventing grain and debris from clogging the ventilation holes, ensuring long-term effective ventilation.
Foundation Connection
The connection between the steel silo and its foundation uses internationally standard bolt connections, which are simple to construct, strong, and easy to relocate.
Advantages of a Galvanized paddy Silo
Longevity
The zinc coating on the steel plates significantly extends the silo’s lifespan by protecting it from corrosion and wear.
Low Maintenance
The corrosion-resistant properties of galvanized steel reduce the need for frequent maintenance and repairs, resulting in lower long-term costs.
Cost-Effectiveness
While the initial investment may be higher, the reduced maintenance costs and extended lifespan make galvanized paddy silo a cost-effective storage solution.
Versatility
These silos can be used for storing not only paddys but also other grains and agricultural products, providing flexibility for different storage needs.
Environmental Protection
The galvanized steel is recyclable, making the silo an environmentally friendly option.
Application scope of galvanized paddy silo
Coban galvanized paddy silo is widely used for grain storage such as wheat, corn, soybean, paddy, rice, soybean meal, barley, malt, sunflower seeds, rapeseed, peanuts, flour, and other powder materials, oat, special Silo, and seeds, etc.
galvanized paddy silo technical parameters
Scientifically speaking, the Silo capacity should be measured with volume (m3). Even in the same grain Silo, the storage tons will be different for different grains with different densities. The following table is calculated based on a Silo density of 0.75kg/m3, and surely HKB customizes Silo systems unique for you.
Most Popular Hopper Bottom Steel Silo Technical Specifications | ||||||||
Capacity | 50Ton | 100Ton | 150Ton | 200Ton | 300Ton | 500Ton | 1000Ton | 1500Ton |
Model | TCZK
03605 |
TCZK
04507 |
TCZK
05507 |
TCZK
06406 |
TCZK
07307 |
TCZK
07313 |
TCZK
11010 |
TCZK
12811 |
Diameter(m) | 3.667 | 4.584 | 5.500 | 6.417 | 7.334 | 7.334 | 11.000 | 12.834 |
Total Height(m) | 9.56 | 12.53 | 13.25 | 12.85 | 14.70 | 21.42 | 20.95 | 23.51 |
Volume(m³)
Density:0.75ton/m³ |
69 | 150 | 222 | 273 | 415 | 699 | 1346 | 2039 |
Most Popular Flat Bottom Steel Silo Technical Specifications | ||||||||
Capacity | 1000Ton | 1500Ton | 2000Ton | 2500Ton | 3000Ton | 5000Ton | 8000Ton | 10000Ton |
Model | TCK
10014 |
TCK
11915 |
TCK
13715 |
TCK
15514 |
TCK
15518 |
TCK
18321 |
TCK
24718 |
TCK
25621 |
Diameter(m) | 10.084 | 11.918 | 13.750 | 15.584 | 15.584 | 18.334 | 24.751 | 25.668 |
Total Height(m) | 18.69 | 20.34 | 20.87 | 20.30 | 24.78 | 28.60 | 26.99 | 30.60 |
Volume(m³)
Density: 0.75ton/m³ |
1335 | 2009 | 2701 | 2467 | 4145 | 6693 | 10879 | 13484 |